DB returns.
It's been a while since I last allowed my poor typing skills to wander over these increasingly fallow blogfields, and although I am occasionally accused of bouncing between scales and prototypes, I haven't really done any modelling for six months or more. Every attempt to do something in NZ120 until recently has run into a demoralising buffer stop.
Case in point:
It occurred to me that I didn't have anything 'prototypical' to tow behind the Stadler DM at the Christchurch show last October, so it was fortunate indeed that Aaron Wall had a hicube container on one of his lovely wagons, because the DM is a lot taller than the 'normal' containers on my (now all withdrawn!) UK wagons.
A very long time ago, I purchased a pair of Mark's Model Works IA etches. So why not build these up to give me a pair of modern wagons?
Well, one of the reasons they have sat untouched for a dozen years or more include my aversion to soldering. The etches themselves are also quite complex-looking. The instructions are similarly scary at first, although are relatively straightforward after reading them a dozen times and finally getting my head round the basic processes.
OK, the IAs might be a quick win, so why not give them a crack?!
It turns out that when you cut the IA kit off the 'sprue', all that visible complexity is distilled into only two pieces: a straightforward deck, and the underframe. At first glance the latter looks like a squashed 20-legged brass tarantula, but, as long as you read the instructions properly, it all folds up very neatly within a few minutes to the accompaniment of a few "well, that's incredibly well designed" mutterings.
The two pieces then clamp together very nicely under their own steam but it is suggested that you drop a little solder between the deck and underframe in the middle of the wagon to hold everything in place permanently.
Of course that's when things went off the rails.
I got my first bit of solder to stick almost immediately, but over the next fifteen minutes, I couldn't get any more solder to attach itself to the underside of the deck, despite pouring flux all over everything (including my jeans) and nearly melting the now-discoloured etches under a sustained carpet bombing of intense heat delivered by my soldering cannon.
The solder stuck as expected to the folded underframe piece but blobbed up when meeting the under-deck and wouldn't stick to it with any consistency.
I was then left with a real mess. The over-heated deck warped away from the underframe, the solder blobbed between these growing gaps and cooled, making things worse.
The deck and frame are now stuck 'apart' rather than 'together' and I didn't know whether to go back and risk applying more heat and compression to squeeze the two parts together, or just hide the mess under a container.
I headed upstairs, once again disillusioned by failing to complete what should have been a quick and easy task. Modelling seemed so much easier 40 years ago when it was just plastic, balsawood, a knife and some glue. All of which were easy to understand and control back when I had functioning close-up eyesight and I didn't drink far-too-much-coffee.
A few months later I returned downstairs, to attempt the second wagon.
Some lessons that had been learned:
- The semi-industrial bottle of flux I have been using for some time lists a few metals that it is formulated for on the bottle.... but not brass.
- I should have lightly sanded the mating surfaces first and would try tinning the deck first next time before mating the deck and frame.
- I held the deck to the frame with wooden pegs, but could have used stronger clamps or pliers (it is indeed a recurring design deficiency that modellers are not born with three hands)
- The etch (or my folding process) results in some inevitable gapping between the side sills and the deck. This could be mitigated somewhat with a file.
That all happened a few months ago, and I have since resolved these (my) issues and built the two wagons, but for now, let us make a slight detour, as I want to construct some containers to go on them.
Hold this thought though, as we will return to the two brass IAs in a week or three.






